SiF Silicone Cable

SiF Silicone Cable is a highly flexible single-core wire with silicone rubber insulation for internal equipment wiring and elevated-temperature environments.

  • FormSingle-core flexible wire
  • ConductorFlexible tinned or bare copper
  • StrandingCommonly fine stranded
  • InsulationSilicone rubber (Si)
  • SheathNo separate outer sheath
  • VoltageLow-voltage appliance wires
  • TemperatureElevated-temperature service
  • StandardIEC/VDE appliance-wire requirements
SKU: SIF Category:
Product overview

SiF Silicone Cable is a highly flexible single-core wire with silicone rubber insulation for internal equipment wiring and elevated-temperature environments. Silicone insulation remains flexible across a broad temperature range and is commonly used in heaters, lighting, switchgear, furnaces and industrial control assemblies. Exact voltage, conductor class, temperature limit, colour and approval depend on the selected cross-section and construction.

Application & Features

Internal wiring in high-temperature equipment, heating appliances, luminaires, switchboards, control cabinets, motors and industrial machinery. Protect silicone insulation from sharp edges, excessive mechanical abrasion and incompatible chemicals.

Specifications

Specifications

Parameter Reference
Voltage Common SiF variants are low-voltage appliance wires; confirm the exact marking
Temperature Silicone designs are used for elevated-temperature service; the range for the ordered variant is confirmed on the datasheet issued with the quotation
Bending Flexible installation; minimum radius depends on diameter and routing
Size Cross-section, resistance and current capacity are variant-specific

Standards & References

Common European silicone-wire references include IEC/VDE appliance-wire requirements. Confirm the exact standard, voltage class and certification for the supplied SiF variant.

Construction

  • Conductor: Flexible tinned or bare copper, commonly fine stranded
  • Insulation: Silicone rubber (Si)
  • Form: Single-core flexible wire; colours and cross-sections vary
  • Sheath: No separate outer sheath in the standard single-core SiF form
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Quality Assurance

Testing at every stage in our own workshop and laboratory, from incoming copper to the packed drum.

Bare copper wire bobbins inspected before stranding at the TEBAOFLEX factory

Raw Material Inspection

Every batch of copper rod, rubber compound and reinforcing material is checked before it reaches the line.

  • Copper: conductor resistance, elongation and surface condition on incoming rod and drawn wire
  • EPR, CPE, PUR and silicone compounds: hardness, tensile strength, elongation and ageing samples from each mix
  • Suppliers and batch numbers are recorded so every drum can be traced back to its materials
Operator monitoring an extrusion line control panel in the TEBAOFLEX workshop

Manufacturing Process Control

Stranding, insulation extrusion, core assembly and sheathing run under recorded process parameters.

  • Class 5/6 stranding with lay length and tension monitored for trailing and reeling flexibility
  • Continuous-vulcanisation extrusion with wall thickness and spark tests logged on every length
  • Operators sign off each stage before the cable moves to the next machine
3.5 kV voltage withstand test station in the TEBAOFLEX laboratory

Electrical Testing

Finished lengths go through the routine tests required by the referenced VDE, ICEA, IEC or NEK standard.

  • Conductor resistance and insulation resistance on every length
  • Voltage withstand (3.5 kV and higher) and partial-discharge measurement in the shielded HV laboratory
  • Screen and pilot-core continuity checks for mining and reeling constructions
Tensile testing machine for conductor and sheath samples

Mechanical and Ageing Tests

Samples from production are tested for the duty a mining, crane or submersible cable will actually see.

  • Tensile strength and elongation of insulation and sheath before and after ageing
  • Hot-set, ozone, oil-immersion and low-temperature bending tests
  • Constant-temperature water bath for insulation resistance of submersible constructions
Single-cable vertical flame test chamber

Flame Test and Final Inspection

Before packing, the cable is checked against the order and the flame-performance requirement of its standard.

  • Single-cable vertical flame test to IEC 60332-1-2 where specified
  • Metre marking, printing, drum length and appearance inspection
  • Test report and packing list issued with every shipment

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