EV Charging Cable
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Heavy-duty rubber cables for mining, port cranes, submersible pumps, EV charging, elevators and marine duty. Pick a family to filter the range.
EV Charging Cable
An EV charging cable carries charging power, and usually control or data signals, between the electrical supply and an electric vehicle. TEBAOFLEX makes two kinds: flexible charging leads (H05BZ5-F, H07BZ5-F and S1BZ5-F) that are handled at every charge, and fixed supply cables that feed the charger, from single-core FG16(O)R16 for DC power links to 0.6/1 kV power cables with a Cat5e or Cat6A data element.
EV Charging Cable at a Glance
Eight constructions for both sides of the charge point: the lead to the vehicle and the cable that feeds the charger.
- Charging leads
- H05BZ5-F 300/500 V (mode 1); H07BZ5-F 450/750 V (modes 2 and 3); S1BZ5-F 1.5 kV DC with CC/CP cores
- Supply cables
- 0.6/1 kV power cores with a Cat5e or screened Cat6A data element, unarmoured or SWA
- DC power links
- FG16(O)R16 single core, 600/1000 V AC, 1800 V DC, 4 mm² to 400 mm²
- Standards
- EN 50620 and IEC 62893 for charging cables; IEC 62893-4-1 for DC charging
- Conductors
- Class 5 flexible copper on every charging lead
- Temperature
- -40 °C to +90 °C (H07BZ5-F); -30 °C to +80 °C (power-and-data supply cables)
Showing all 8 results
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EV Charging Power + CAT5e Data Cable 0.6/1kV, 3 × 4mm² or 3 × 6mm²
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EV Charging Power + Cat6A Data LSZH Cable 0.6/1kV, 3 or 5 × 6mm²
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EV Charging Power + Cat6A Data SWA LSZH Cable 0.6/1kV, 3 or 5 × 6mm²
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EV Charging SWA Cable with CAT5e Data, 3-Core 4mm² or 6mm², 600-1000V
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FG16(O)R16 Single-Core EV DC Charging Cable 600/1000V AC, 1800V DC
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H05BZ5-F EV Charging Cable 300/500V, EN 50620, 3G1.5 and 3G2.5
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H07BZ5-F EV Charging Cable 450/750V with PUR-HF Sheath, 1.5-35mm²
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S1BZ5-F 1.5kV DC EV Charging Cable with CC/CP Control Cores, 16-95mm²
EV charging cables from TEBAOFLEX cover both sides of the charge point: the charging lead between the charger or socket and the vehicle, and the supply cable that feeds the charger. Charging leads are H05BZ5-F for mode 1, H07BZ5-F for modes 2 and 3 and S1BZ5-F for DC charging; supply cables are single-core FG16(O)R16 for DC power links and 0.6/1 kV power cables with a Cat5e or Cat6A data element.
Send the cable role, charging mode, voltage, cores and cross-section, length and route conditions. Our engineers confirm the construction on the datasheet issued with your quotation.
Product Advantages
What sets TEBAOFLEX EV Charging Cable apart in service.
Charging Leads and Supply Cables
Flexible charger-to-vehicle leads and fixed board-to-charger supply cables from one manufacturer.
AC and DC Ratings
300/500 V and 450/750 V AC charging leads, S1BZ5-F with a 1.5 kV DC designation and FG16(O)R16 up to 1800 V DC.
Class 5 Flexible Copper
H05BZ5-F, H07BZ5-F and S1BZ5-F use Class 5 flexible copper for leads that are bent and coiled at every charge.
Power and Data in One Cable
0.6/1 kV power cores with a four-pair Cat5e or a screened Cat6A data element, so charger communication follows the power route.
Armoured and LSZH Options
Steel wire armour for exposed routes, and LSZH sheaths on the Cat6A cables for car parks and buildings.
Tough PUR and TPU Sheaths
PUR on H05BZ5-F and H07BZ5-F and TPU on S1BZ5-F for leads that are dragged, stepped on and used outdoors.
Model Comparison
Typical values for the eight constructions; each product page lists the full tables, and the TEBAOFLEX datasheet issued with your quotation confirms your order.
| Model | Role | Voltage | Construction | Sizes | Temperature | Min. bending radius |
|---|---|---|---|---|---|---|
| H05BZ5-F | Charging lead, mode 1 | 300/500 V | Class 5 Cu, EVI-2 insulation, halogen-free PUR sheath (EVM-1) | 3G1.5, 3G2.5 + control cores | -40 °C fixed; +90 °C conductor | 6 × diameter |
| H07BZ5-F | Charging lead, modes 2 and 3 | 450/750 V | Class 5 Cu, EVI-2 rubber insulation, PUR-HF sheath | 3, 4 or 5 × 1.5–35 mm² | -40 °C to +90 °C | 6.5 × diameter flexible |
| S1BZ5-F | DC charging lead | 1.5 kV DC; 600/1000 V rated | Class 5 Cu, HEPR EVI-2 insulation, TPU sheath (EVM-1), CC/CP cores | 3G16 to 5G50 | -40 °C to +60 °C ambient | To VDE 0298-3 |
| FG16(O)R16 | DC power link, single core | 600/1000 V AC; 1800 V DC | Class 5 Cu, G16 HEPR insulation, R16 PVC sheath | 4–400 mm² | -15 °C to +90 °C | 6 × diameter |
| Power + CAT5e | Supply cable | 600-1000 V | Class 2 Cu, XLPE; four-pair screened CAT5e; PVC and LSZH sheaths | 3 × 4 mm² or 3 × 6 mm² | -30 °C to +80 °C | 8 × diameter |
| SWA + CAT5e | Armoured supply cable | 600-1000 V | Class 5 Cu, XLPE; four-pair CAT5e; steel wire armour; PVC sheaths | 3 × 4 mm² or 3 × 6 mm² | -30 °C to +80 °C | 10 × diameter |
| Power + Cat6A LSZH | Supply cable | 0.6/1 kV | Class 5 Cu, XLPE; screened Cat6A; LSZH, UV-resistant sheath | 3 or 5 × 6 mm² | -30 °C to +80 °C fixed | 6 × diameter |
| Power + Cat6A SWA LSZH | Armoured supply cable | 0.6/1 kV | Class 2 Cu, XLPE; screened Cat6A; SWA; LSZH, UV-resistant sheath | 3 or 5 × 6 mm² | -30 °C to +80 °C fixed | 14 × diameter |
Application Scenarios
Where EV Charging Cable from TEBAOFLEX is installed.
AC Wallboxes and Charging Posts
Tethered or loose mode 3 leads, and mode 2 leads with an in-cable control box, use H07BZ5-F at 450/750 V.
02Mode 1 Socket Charging
H05BZ5-F 300/500 V leads connect a vehicle's on-board charger directly to a household or industrial socket-outlet.
03DC Fast Chargers
S1BZ5-F carries the DC charging current and the CC/CP control signals in the tethered cable of a DC charger.
04High-Power Charging Sites
Single-core FG16(O)R16 links the power cabinet to the dispensers through ducts, trenches and cable trays.
05Networked Charge Points
Power cores with a Cat5e data element feed chargers that report energy use, accept remote commands and share the site supply.
06Car Parks, Depots and Buildings
Cat6A power-and-data cables with LSZH sheaths feed chargers from a distant distribution board; SWA versions suit exposed routes.
How to Choose EV Charging Cable
Four decisions specify the right cable the first time; send them with your RFQ and our engineers confirm the type designation.
Lead or Supply Cable
A charging lead is flexed at every charge; a supply cable is fixed between the distribution board and the charger.
Charging Mode and Voltage
Mode 1: H05BZ5-F 300/500 V; modes 2 and 3: H07BZ5-F 450/750 V; DC: S1BZ5-F leads and FG16(O)R16 power links.
Control and Data
Control or CC/CP cores in charging leads; Cat5e or Cat6A in supply cables, matched to the charger's communication interface.
Route and Environment
Bending space (6 × to 14 × the cable diameter), armour for exposed routes, LSZH for enclosed car parks, UV and cold.
Standards & Certifications
ISO 9001 quality management for cable production; ISO 14001 and ISO 45001 for sales and related management. UL and cUL (flexible cord), VDE (EN 50525-2-21), Korea KC, China MA and US MSHA approvals cover the certified types; CE is a third-party verification of conformity (VoC).
Manufacturing Process
From compound to shipment, the production steps and routine tests behind each cable length.
- 1
Compound preparation
EPR, CPE, PUR and silicone compounds are mixed and tested for hardness, tensile strength and elongation before use.
- 2
Conductor stranding
Tinned or bare copper is bunched and rope-stranded to Class 5/6 flexibility for trailing and reeling duty.
- 3
Insulation extrusion
Cores are extruded and continuously vulcanised; wall thickness and spark tests are recorded on every length.
- 4
Core assembly and screening
Cores, earth conductors, pilot and fibre-optic elements are laid up with the fillers and screens the type designation requires.
- 5
Inner and outer sheathing
Reinforced double-sheath constructions are extruded and cured for abrasion, oil and tear resistance.
- 6
Routine electrical tests
Conductor resistance, voltage withstand and insulation resistance tests at the levels set by the referenced standard.
- 7
Mechanical and ageing tests
Bending, tensile, hot-set, ozone and flame tests according to the referenced standard.
- 8
Marking, packing and shipment
Metre marking, drum packing and documentation for worldwide project delivery.
Construction, Layer by Layer
How the charging leads and supply cables are built, from the conductor outward.
- 1
Conductor
Class 5 flexible copper on every charging lead and on FG16(O)R16; Class 2 or Class 5 copper on the power cores of the supply cables.
- 2
Insulation
EVI-2 compounds on H05BZ5-F, H07BZ5-F and S1BZ5-F; G16 HEPR on FG16(O)R16; XLPE on the power cores of the supply cables.
- 3
Control and data elements
Optional control cores on H05BZ5-F and H07BZ5-F, CC/CP cores on S1BZ5-F; four-pair Cat5e or screened Cat6A in the supply cables.
- 4
Data screens
Aluminium tape with drain wire on the CAT5e data cable; Al/PET screens with a tinned copper drain wire on the Cat6A data element.
- 5
Armour
Steel wire armour on the SWA cable with CAT5e data and on the Cat6A SWA LSZH cable; none on the charging leads.
- 6
Outer sheath
PUR on H05BZ5-F and H07BZ5-F, TPU on S1BZ5-F, PVC on FG16(O)R16 and the CAT5e cables, LSZH on the Cat6A cables.
Cable Manufacturing Quality Control
Five-stage quality assurance from incoming copper to the packed drum.
- 01
Raw Material Inspection
Every batch of copper rod, rubber compound and reinforcing material is checked before it reaches the line.
- Copper: conductor resistance, elongation and surface condition on incoming rod and drawn wire
- EPR, CPE, PUR and silicone compounds: hardness, tensile strength, elongation and ageing samples from each mix
- 02
Manufacturing Process Control
Stranding, insulation extrusion, core assembly and sheathing run under recorded process parameters.
- Class 5/6 stranding with lay length and tension monitored for trailing and reeling flexibility
- Continuous-vulcanisation extrusion with wall thickness and spark tests logged on every length
- Operators sign off each stage before the cable moves to the next machine
- 03
Electrical Testing
Finished lengths go through the routine tests required by the referenced VDE, ICEA, IEC or NEK standard.
- Conductor resistance and insulation resistance on every length
- Voltage withstand test at the level set by the referenced standard
- Screen and pilot-core continuity checks for mining and reeling constructions
- 04
Mechanical and Ageing Tests
Samples from production are tested for the duty a mining, crane or submersible cable will actually see.
- Tensile strength and elongation of insulation and sheath before and after ageing
- Hot-set, ozone, oil-immersion and low-temperature bending tests
- Constant-temperature water bath for insulation resistance of submersible constructions
- 05
Flame Test and Final Inspection
Before packing, the cable is checked against the order and the flame-performance requirement of its standard.
- Single-cable vertical flame test to IEC 60332-1-2 where specified
- Metre marking, printing, drum length and appearance inspection
- Packing list with every shipment; test documents for the order confirmed at quotation
Factory & Workshop Gallery
TEBAOFLEX CABLE, No.77 Wusongbang Road, Taicang, Suzhou.
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Read moreFrequently Asked Questions
Quick answers about EV Charging Cable from our engineers.
01What is an EV charging cable?
An EV charging cable carries charging power, and usually control or data signals, between the electrical supply and an electric vehicle. It covers two products: the flexible charging lead between the charger or socket and the vehicle connector, which is handled at every charge, and the fixed supply cable that feeds the charger from the distribution board.
02What is the difference between H05BZ5-F, H07BZ5-F and S1BZ5-F?
All three are flexible charging leads with Class 5 copper. H05BZ5-F is a 300/500 V cable to EN 50620 for mode 1 charging from a socket-outlet. H07BZ5-F is a 450/750 V cable with a PUR-HF sheath for mode 2 and mode 3 AC charging. S1BZ5-F carries a 1.5 kV DC designation, a TPU sheath and CC/CP control cores for DC charging.
03Which standards apply to EV charging cables?
EN 50620 is the European standard for EV charging cables and IEC 62893 its international counterpart; IEC 62893-4-1 covers cables for DC charging. Each TEBAOFLEX product page names the standard its construction refers to, and the datasheet issued with your quotation confirms it for your order.
04Which cable should I use for DC fast charging?
Use S1BZ5-F for the tethered charging lead: it carries a 1.5 kV DC designation and CC/CP control cores. For the fixed DC links inside a high-power charging site, between the power cabinet and the dispensers, use single-core FG16(O)R16, rated 600/1000 V AC and a maximum of 1800 V DC, in sizes from 4 mm² to 400 mm².
05Do you supply power cables with an integrated data cable?
Yes. Four supply cables combine 0.6/1 kV power cores with a data element: the power and CAT5e cable, the SWA cable with CAT5e data, and the Cat6A cables with LSZH sheaths, unarmoured or with steel wire armour. Match Cat5e or Cat6A to the charger's communication interface and plan the screen termination.
06What should I send with an EV cable RFQ?
Send the cable role (charging lead or supply cable), the model and total length; AC or DC charging, charging mode and voltage; cores, cross-section and control or data elements; armour, sheath and bending space; ambient temperature and UV or water exposure; and the standards and test documents you need.
Why Choose Us
A special-cable manufacturer in Taicang, Suzhou, making heavy-duty and special cables since 2014.
Certified Quality
UL and cUL, VDE, Korea KC, China MA and US MSHA approvals for the certified types, CE verification of conformity, and ISO 9001 quality management.
200+ Sets of Equipment
More than 200 sets of advanced production and test equipment at home and abroad, from compounding to final electrical testing.
15 Senior Cable Engineers
Constructions engineered to VDE, ICEA, IEC and NEK 606 standards and checked against the real duty cycle of your equipment.
1,500+ Cable Types
0.6/1 kV to 35 kV heavy-duty rubber cables, reeling and festoon crane cables, submersible, marine, ROV and high-temperature cables.
Custom Cable Design
Special constructions, fibre-optic elements, colours, printing and lengths built to the specification of your project.
Worldwide Project Supply
Cables working in tunnel engineering, marine and offshore equipment, mining, petrochemical, steel and urban construction projects around the world.
Can’t Find What You Need?
Send us the equipment, voltage, cores and operating conditions and our engineers will propose a cable construction and quotation.