tebaoflex-trommelflex-pur-hf-j
PUR-C-HF-EMC-Festoon-Cable
trommelflex-pur-hf-festoon-cable
tebaoflex trommelflex pur hf j 4x16 cable
  1. tebaoflex-trommelflex-pur-hf-j
  2. PUR-C-HF-EMC-Festoon-Cable
  3. trommelflex-pur-hf-festoon-cable
  4. tebaoflex trommelflex pur hf j 4x16 cable

Trommelflex PUR-C-HF-J EMC Festoon Cable 12×2 5 18×2 5 4×16

Description and application

Tebaoflex Trommelflex PUR-C-HF-J EMC Festoon Screen Cable is specifically designed for continuous movement applications requiring reliable power transmission, signal integrity, and outstanding mechanical durability, Extra flexible cable with excellent mechanical strength, with copper braided shield, with polyurethane cover, 1.000 V, especially suitable for crane bridges and also suitable for installation in cable chains. Electromagnetic interference (EMI) protection.  .

  • Overhead Crane Festoon Systems
  • Container Crane (STS Crane)
  • RTG & RMG Cranes
  • Port Container Handling Equipment
  • Cable Trolley Systems
  • Drag Chain Systems
  • Conveyor Systems
  • Hoisting Equipment
  • Automated Manufacturing Lines
  • Bulk Material Handling Systems
  • Mining Conveyor Systems
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Trommelflex PUR-C-HF-J EMC Festoon Cable Construction

tebaoflex trommelflex pur hf j 4x16 cable

  1. Conductor: Eletrolytic copper, not tinned, flexible class 5 acc. to DIN EN 60228 / DIN VDE 0295
  2. Insulation: Halogen free compound, Basic material EPR Rubber compound 3GI3, (refer also to DIN VDE 0207, Part 20)
    Core identification (in line with with DIN VDE 0293):  4 Core: Green/Yellow Brown Black Grey
    5 Core: Green/Yellow Blue Brown Black Grey
    From 6 cores: white cores with black numbers
  3. Filler: Lay Up: Central textile strength member, cores laid up in concentric layers
    Core arrangement：Cores/Pairs twisted with short length of lay around central element
  4. Tape: Due to technical reasons some of the cross section are produced with an additional polyurethane inner sheath
    PUR-HF (Polyurethane Halogen Free, flame retardant)
  5. Inner shetath: Due to technical reasons some of the cross section are produced with an additional polyurethane inner sheath
    PUR-HF (Polyurethane Halogen Free, flame retardant)
  6.  Screen Over Inner Sheaht: TCWB (Tinned copper wire braid) coverage min. 80%
  7. Outer shetath: PUR-HF (Polyurethane Halogen Free, flame retardant) Polyurethane, halogen free, flame retardant; Colour: black (opaque)

Install Characteristics

Temperature Rating: Fixed installation: -50°C to + 80°C
Mobile operation: -40°C to +80°C
Minimum Bending Radius
Fixed Application: 6 x Overall Diameter
Mobile Applications: 8 x Overall Diameter
Maximum Tensile Load: 15 N/mm²
Maximum Torsion:  ±25º/m

Travel Speed:

  • Festoon Systems: Up to 200m/min
  • Reeling: Up to 60m/min horiz. / Up to 200m/min vertical
  • Chain Systems: Up to 200m/min vertical

International Technical Standard

Voltage Rating (Uo/U):  0.6/1kV (600/1000V)
Maximum permissible operating voltage in AC systems: Uo/U = 0.7/1.2 kV
Maximum permissible operating voltage in DC systems: Uo/U = 0.9/1.8 kV
AC factory test voltage: 3.5kV, 5 min
Current_carrying capacity: According to DIN VDE 0298, Part 4
Resistance to oil:  Acc. to DIN EN 60811-404 and DIN VDE 0473-811-404, paragraph 10
Water resistance: The cables are suitable for permanent use in water (no drinking water) up to 50 meter diving depth.
Weather resistance: Unrestricted use outdoors and indoors, resistant to ozone, UV and moisture

Differences Between Trommelflex PUR-HF, Trommelflex PUR-HF Festoon Chain Cable, PUR-HF Spreader Reel Cable and PUR-C-HF EMC Festoon Cable

Cable Types PUR-HF Trommelflex Cable Trommelflex PUR-HF Festoon Chain Cable PUR-HF Spreader Reel Cable PUR-C-HF EMC Festoon Cable
Conductor Class 5 flexible stranded Copper
Insulation Halogen Free compound
Lay up Central strength member, cores in concentric layers
Inner sheath PUR-HF (Polyurethane Halogen Free Flame Retardant) Non PUR-HF (Polyurethane Halogen Free Flame Retardant)
Sreen Non TCWB (Tinned Copper Wire Braid) – minimum 80% coverage
Braid Anti-twist textile braid Non Anti-twist aramid yarns Non
Outer Sheath PUR-HF (Polyurethane Halogen Free Flame Retardant)
Core Identification 3 Core: Green/Yellow Blue Brown
4 Core: Green/Yellow Brown Black Grey
5 Core: Green/Yellow Blue Brown Black Grey
From 6 cores: white cores with black numbers

1. Trommelflex PUR-HF (PUR High Abrasion Drum Cable)

Designed specifically for drum/reel winding systems. It features excellent abrasion resistance, high flexibility and anti-torsion performance. Optimized for continuous rolling, winding and unwinding on rotating drums, suited for heavy-duty drum machinery.

2. Trommelflex PUR-HF Festoon Chain Cable

A standard polyurethane high-flex & high-abrasion cable for festoon systems on cranes and travelling hoists. Built to withstand frequent back-and-forth bending, pulling and swinging along festoon tracks, ideal for general overhead crane power & signal transmission.

3. PUR-HF Spreader Reel Cable

Premium PUR cable for container spreader reels. With superior wear resistance and bending endurance, it is engineered for the reel mechanism of port container spreaders, coping with repeated winding and stretching during container handling operations.

4. Trommelflex PUR-C-HF-J EMC Festoon Cable

Enhanced festoon cable with high-conductivity PUR (PUR-C) and full EMC (Electromagnetic Compatibility) performance. Apart from high flexibility and abrasion resistance, it effectively suppresses electromagnetic interference. Perfect for cranes and hoists where stable signal transmission and anti-interference are required.
   

Technical Data of PUR-C-HF-J EMC Festoon Cable

NO. OF CORES NOMINAL CROSS SECTIONAL AREA mm2 NOMINAL OVERALL DIAMETER（mm） NOMINAL WEIGHT
Minimum Maximum kg/km
3 1.5 6.5 7.5 118
2.5 8.1 9.1 130
4 1.5 8.1 9.1 124
2.5 9.2 10.2 160
4 10.3 11.5 234
6 12.1 13.2 320
10 15 16.2 520
16 17.7 18.9 750
25 21.1 22.5 1160
35 25.8 27.4 1660
50 31 33 2400
5 2.5 9.8 11 180
4 11.6 12.7 280
6 14 15.2 420
10 16.2 17.5 630
16 19.4 20.6 930
25 23.2 24.5 1380
7 1.5 9 10 220
2.5 11.5 12.7 250
12 1.5 14.3 15.5 320
2.5 16.5 17.7 470
18 1.5 14.5 15.7 380
2.5 16.7 17.9 580
24 1.5 16.5 17.8 500
2.5 19.2 20.4 770
30 1.5 19.6 21 680
2.5 24.9 26.5 1040

Reeling-cable

Trommelflex PUR-C-HF-J EMC Festoon Cable Characteristics

Tebaoflex Cable Group solutions for the industry, as top global heavy-duty rubber cable manufacturer, Tebaoflex cable Group in order to supply industrial areas such as the crane industry with innovative cables and systems, PUR-HF trailing cable, designed for use under high mechanical stress such as in crane systems, machine tools, piped wagons and conveyor systems.

Tebaoflex Trommelflex PUR-C-HF-J EMC Festoon Cable impress the industry by being

• halogen-free;
• oil-resistant;
• heat-resistant;
• moisture-resistant;
• flame-retardant according to VDE 0482-332-1-2/IEC 60332-1-2.

Tebaofelx Trommelflex pur hf cable Feature

Tebaoflex Trommelflex PUR-HF Festoon Chain Cable with fine-stranded cores, a core insulation made from polyester and a textile crane cable support structure are part of the flexible PUR cable product range. The Cable is heat-resistant, UV-resistant and flame-retardant according to VDE 0482-332-1-2/IEC 60332-1-2. In addition, the sheath made from polyurethane in sheath colour black is oil-resistant.
• travel speed with several layers: 60m/min.
• travel speed with Festoon: 210m/min.
• travel speed with drag chain: 210m/min.

Additionally, the PUR cable has been designed for constant use in water (no drinking water) up to an immersion depth of 50m.

PUR-HF Spreader Reel Cable in crane systems and other areas of use Cables of the type Tebaoflex PUR-HF Festoon Cable are used as energy and control cables for very high mechanical stress or frequent bending under production conditions. These flexible cables with a sheath made from polyurethane are ideally suited as round cables for use on piped wagons, as trailing cables in drag chains and/or cable carriers as well as on moving parts of machine tools, conveyor systems, or similar

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