Flat FNGFLGOU-J (NGFLGOEU, NGFLGÖU-J) Flexible Rubber Festoon Cable for conveyors, trolleys

The NGFLGÖU-J cable ( is also spelled NGFLGOEU or NGFLGOU-J) is designed for applications where the cable is subject to bending and medium mechanical loads on a single plane, machine tooling, and in automation applications such as conveyors, trolleys and machine tools. An industrial cable, they are used across industries as diverse as food & beverage and mining.

  • Voltage300/500V (600V)
  • ConductorClass 6 extra fine stranded Copper
  • InsulationEPR (Ethylene Propylene Rubber)
  • Outer sheathCP Rubber (Chloroprene)
  • No. of cores4 – 24
  • Cross section1.5 – 120 mm2
  • Cable height6.2 – 27.2 mm
  • Weight200 – 6400 kg/km
Product overview

The NGFLGÖU-J cable ( is also spelled NGFLGOEU or NGFLGOU-J) is designed for applications where the cable is subject to bending and medium mechanical loads on a single plane, machine tooling, and in automation applications such as conveyors, trolleys and machine tools. An industrial cable, they are used across industries as diverse as food & beverage and mining.

NGFLGOU-J festoon cable is suitable for operating temperatures of -40oC to +90oC (fixed) and -35oC to +90oC (moving). They are available from 4 cores (sizes 1.5mm2 to 240mm2) and up to 24 cores,.

Application & Features

Applicaton of FNGFLGOU-J (NGFLGOEU, NGFLGÖU-J) Flat Festoon Cable

The NGFLGÖU cable (also spelled NGFLGOEU) and NGFLGÖU-J cable is designed for applications where the cable is subject to bending and medium mechanical loads on a single plane It is to be used in dry, humid and wet locations as well as in the open-air as a flexible power and control cable for medium-level mechanical loads. This cable is suitable for connecting movable parts of machine tools, material handling equipment and large machines provided it is exposed to bending in only one plane.Cores grouped with individual groups sparated by a stay, Suitability: Machine tooling, and in automation applications such as conveyors, trolleys and machine tools. An industrial cable, they are used across industries as diverse as food & beverage and mining.

  1. The NGFLGOEU cable is for operating temperatures of -40oC up to +90oC (fixed) and -35oC to +90oC (moving). They are available from 4 cores (sizes 1.5mm2 to 240mm2) and up to 24 cores. See the specifications table below for full details.
  2. The flat configuration is space-saving, allowing for compact designs, with the multiple cores black with white numbering plus a green/yellow earth core.
  3. Flat configuration is space-saving, allowing for compact designs. Available from 4 cores (sizes 1.5mm2 to 240mm2) and up to 24 core.
  4. Oil resistant. For indoor and outdoor applications. Moisture, UV and ozone resistance. Flame-retardant according to IEC 60 332 part 1.
ngflgoeu festoon cable

Specifications

FNGFLGOEU, NGFLGOU Cable Technical and Feature

Nominal voltage Uo/U [V] 300 / 500 volt
Test voltage [V]AC 2000
Temperature range in motion -25°C till +60°C
fixed -40°C till +80°C
Operating temperature short circuit °C 200
Short circuit time max. [sec] 5
Bending radius one time / fixed x diameter 3
Bending radius in motion x diameter 5
Flammability standard EN 60332-1-2

FNGFLGOU-J (NGFLGOEU, NGFLGÖU-J) Cable Parameter

NO. OF CORES NOMINAL CROSS SECTIONAL AREA NOMINAL WIDTH OF CABLE NOMINAL HEIGHT OF CABLE NOMINAL WEIGHT TENSILE STRENGTH N
mm2 mm mm kg/km
4 1.5 17.5 6.2 200 90
4 2.5 21.1 7.5 280 150
4 4 26.1 9.1 410 240
4 6 29.1 9.5 600 360
4 10 33.1 11.1 800 600
4 16 37.8 12.9 1150 960
4 25 49.5 15.1 1700 1500
4 35 54.9 17.1 2200 2100
4 50 62.8 18.9 3000 1500
4 70 71.2 22.1 3910 4200
4 95 79.8 24.8 5300 5700
4 120 85.8 27.2 6400 7200
5 1.5 21.5 6.2 240 112
5 2.5 27.1 7.5 332 187
5 4 32.1 9.1 560 300
5 6 35.1 9.5 650 450
5 10 44.1 11.1 1135 750
5 16 49.8 12.9 1450 1200
5 25 59.8 16.1 2200 1875
7 1.5 29.1 6.2 360 157
7 2.5 34.9 7.5 520 262
7 4 41.9 9.1 700 420
7 6 42.1 9.5 850 630
7 25 79.7 16.1 2930 2625
7 35 88.2 17.1 3820 3675
8 1.5 31.5 6.2 370 180
8 2.5 39.1 7.5 550 300
10 1.5 39.9 6.5 460 225
10 2.5 47.9 8.1 680 375
12 1.5 47.1 6.5 620 270
12 2.5 56.1 8.1 800 450
16 1.5 4.2 6.5 900 360
24 1.5 55.1 12.5 1300 540
24 2.5 68.2 16.2 1480 900

Standards & References

NGFLGÖU-J Standards:

  • DIN VDE 0250-809
  • DIN EN 60228 class 5 and 6 (construction)
  • HD 308 S2 (core identification)

Construction

NGFLGÖU (NGFLGOU-J) Flat Festoon Trailing Cable

  • Voltage: 300/500V (600V)
  • Conductor: Class 6 extra fine stranded Copper
  • Insulation: EPR (Ethylene Propylene Rubber)
  • Screen: Non
  • Outer Sheath: CP Rubber (Chloroprene)
  • Core Identification:
    DIN VDE 0293 part 308/HD 308 S2
    4 cores: green/yellow – brown – black – grey
    5 cores: green/yellow – blue – brown – black – grey
    ≥ 5 cores: black with white printed numbers – green/yellow

More Details

Differences of both NGFLGÖU and NGFLCGÖU Cable Structural

Both are flat reeling cables for moving equipment, the main distinction lies in the copper braided shield equipped on NGFLCGÖU.

ngflgoeu festoon cable

1. Structural Differences

NGFLGÖU (Unshielded)

  • Conductor: Bare copper, Class 6 extra-fine stranding for sizes ≤25mm²; Class 5 fine stranding for sizes ≥35mm².
  • Insulation: EPR (Ethylene Propylene Rubber, 3GI3).
  • Core layout: Cores arranged in parallel, no shielding layer.
  • Outer sheath: CR (Chloroprene Rubber, 5GM3), black.

NGFLCGÖU (Shielded)

  • Conductor, insulation and outer sheath are identical to NGFLGÖU.
  • Shield: Tinned copper wire braid with coverage ≥80%~85%, for EMI/RFI suppression.
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Quality Assurance

Testing at every stage in our own workshop and laboratory, from incoming copper to the packed drum.

Bare copper wire bobbins inspected before stranding at the TEBAOFLEX factory

Raw Material Inspection

Every batch of copper rod, rubber compound and reinforcing material is checked before it reaches the line.

  • Copper: conductor resistance, elongation and surface condition on incoming rod and drawn wire
  • EPR, CPE, PUR and silicone compounds: hardness, tensile strength, elongation and ageing samples from each mix
  • Suppliers and batch numbers are recorded so every drum can be traced back to its materials
Operator monitoring an extrusion line control panel in the TEBAOFLEX workshop

Manufacturing Process Control

Stranding, insulation extrusion, core assembly and sheathing run under recorded process parameters.

  • Class 5/6 stranding with lay length and tension monitored for trailing and reeling flexibility
  • Continuous-vulcanisation extrusion with wall thickness and spark tests logged on every length
  • Operators sign off each stage before the cable moves to the next machine
3.5 kV voltage withstand test station in the TEBAOFLEX laboratory

Electrical Testing

Finished lengths go through the routine tests required by the referenced VDE, ICEA, IEC or NEK standard.

  • Conductor resistance and insulation resistance on every length
  • Voltage withstand (3.5 kV and higher) and partial-discharge measurement in the shielded HV laboratory
  • Screen and pilot-core continuity checks for mining and reeling constructions
Tensile testing machine for conductor and sheath samples

Mechanical and Ageing Tests

Samples from production are tested for the duty a mining, crane or submersible cable will actually see.

  • Tensile strength and elongation of insulation and sheath before and after ageing
  • Hot-set, ozone, oil-immersion and low-temperature bending tests
  • Constant-temperature water bath for insulation resistance of submersible constructions
Single-cable vertical flame test chamber

Flame Test and Final Inspection

Before packing, the cable is checked against the order and the flame-performance requirement of its standard.

  • Single-cable vertical flame test to IEC 60332-1-2 where specified
  • Metre marking, printing, drum length and appearance inspection
  • Test report and packing list issued with every shipment

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