Trommelflex PUR-C-HF-J EMC Festoon Cable 12×2 5 18×2 5 4×16
Tebaoflex Trommelflex PUR-C-HF-J EMC Festoon Screen Cable is specifically designed for continuous movement applications requiring reliable power transmission, signal integrity, and outstanding mechanical durability, Extra flexible cable with excellent mechanical strength, with copper braided shield, with polyurethane cover, 1.000 V, especially suitable for crane bridges and also suitable for installation in cable chains. Electromagnetic interference (EMI) protection.
- Voltage rating (Uo/U)0.6/1kV (600/1000V)
- ConductorCopper, class 5 (DIN EN 60228 / DIN VDE 0295)
- InsulationEPR Rubber compound 3GI3, halogen free
- ScreenTCWB, coverage min. 80%
- Outer sheathPUR-HF, black
- Cores / cross-section3 – 30 cores; 1.5 – 50 mm²
- Overall diameter6.5 – 33 mm
- Weight118 – 2400 kg/km
Description and application
Tebaoflex Trommelflex PUR-C-HF-J EMC Festoon Screen Cable is specifically designed for continuous movement applications requiring reliable power transmission, signal integrity, and outstanding mechanical durability, Extra flexible cable with excellent mechanical strength, with copper braided shield, with polyurethane cover, 1.000 V, especially suitable for crane bridges and also suitable for installation in cable chains. Electromagnetic interference (EMI) protection.
- Overhead Crane Festoon Systems
- Container Crane (STS Crane)
- RTG & RMG Cranes
- Port Container Handling Equipment
- Cable Trolley Systems
- Drag Chain Systems
- Conveyor Systems
- Hoisting Equipment
- Automated Manufacturing Lines
- Bulk Material Handling Systems
- Mining Conveyor Systems
Application & Features
Selection overview
Trommelflex PUR-C-HF-J EMC Festoon Cable Characteristics
Tebaoflex Cable Group solutions for the industry, as top global heavy-duty rubber cable manufacturer, Tebaoflex cable Group in order to supply industrial areas such as the crane industry with innovative cables and systems, PUR-HF trailing cable, designed for use under high mechanical stress such as in crane systems, machine tools, piped wagons and conveyor systems.
Tebaoflex Trommelflex PUR-C-HF-J EMC Festoon Cable impress the industry by being
- halogen-free;
- oil-resistant;
- heat-resistant;
- moisture-resistant;
- flame-retardant according to VDE 0482-332-1-2/IEC 60332-1-2.
Tebaoflex Trommelflex pur hf cable Feature
Tebaoflex Trommelflex PUR-HF Festoon Chain Cable with fine-stranded cores, a core insulation made from polyester and a textile crane cable support structure are part of the flexible PUR cable product range. The Cable is heat-resistant, UV-resistant and flame-retardant according to VDE 0482-332-1-2/IEC 60332-1-2. In addition, the sheath made from polyurethane in sheath colour black is oil-resistant.
- travel speed with several layers: 60m/min.
- travel speed with Festoon: 210m/min.
- travel speed with drag chain: 210m/min.
Additionally, the PUR cable has been designed for constant use in water (no drinking water) up to an immersion depth of 50m.
PUR-HF Spreader Reel Cable in crane systems and other areas of use Cables of the type Tebaoflex PUR-HF Festoon Cable are used as energy and control cables for very high mechanical stress or frequent bending under production conditions. These flexible cables with a sheath made from polyurethane are ideally suited as round cables for use on piped wagons, as trailing cables in drag chains and/or cable carriers as well as on moving parts of machine tools, conveyor systems, or similar
Specifications
Technical data
Technical Data of PUR-C-HF-J EMC Festoon Cable
| NO. OF CORES | NOMINAL CROSS SECTIONAL AREA mm2 | NOMINAL OVERALL DIAMETER（mm） | NOMINAL WEIGHT | |
|---|---|---|---|---|
| Minimum | Maximum | kg/km | ||
| 3 | 1.5 | 6.5 | 7.5 | 118 |
| 2.5 | 8.1 | 9.1 | 130 | |
| 4 | 1.5 | 8.1 | 9.1 | 124 |
| 2.5 | 9.2 | 10.2 | 160 | |
| 4 | 10.3 | 11.5 | 234 | |
| 6 | 12.1 | 13.2 | 320 | |
| 10 | 15 | 16.2 | 520 | |
| 16 | 17.7 | 18.9 | 750 | |
| 25 | 21.1 | 22.5 | 1160 | |
| 35 | 25.8 | 27.4 | 1660 | |
| 50 | 31 | 33 | 2400 | |
| 5 | 2.5 | 9.8 | 11 | 180 |
| 4 | 11.6 | 12.7 | 280 | |
| 6 | 14 | 15.2 | 420 | |
| 10 | 16.2 | 17.5 | 630 | |
| 16 | 19.4 | 20.6 | 930 | |
| 25 | 23.2 | 24.5 | 1380 | |
| 7 | 1.5 | 9 | 10 | 220 |
| 2.5 | 11.5 | 12.7 | 250 | |
| 12 | 1.5 | 14.3 | 15.5 | 320 |
| 2.5 | 16.5 | 17.7 | 470 | |
| 18 | 1.5 | 14.5 | 15.7 | 380 |
| 2.5 | 16.7 | 17.9 | 580 | |
| 24 | 1.5 | 16.5 | 17.8 | 500 |
| 2.5 | 19.2 | 20.4 | 770 | |
| 30 | 1.5 | 19.6 | 21 | 680 |
| 2.5 | 24.9 | 26.5 | 1040 | |
Install Characteristics
- Temperature Rating: Fixed installation: -50°C to + 80°C
- Mobile operation: -40°C to +80°C
- Minimum Bending Radius
Fixed Application: 6 x Overall Diameter
Mobile Applications: 8 x Overall Diameter - Maximum Tensile Load: 15 N/mm²
- Maximum Torsion: ±25º/m
- Travel Speed:
- Festoon Systems: Up to 200m/min
- Reeling: Up to 60m/min horiz. / Up to 200m/min vertical
- Chain Systems: Up to 200m/min vertical
Standards & References
Applicable standards
- Voltage Rating (Uo/U): 0.6/1kV (600/1000V)
- Maximum permissible operating voltage in AC systems: Uo/U = 0.7/1.2 kV
- Maximum permissible operating voltage in DC systems: Uo/U = 0.9/1.8 kV
- AC factory test voltage: 3.5kV, 5 min
- Current_carrying capacity: According to DIN VDE 0298, Part 4
- Resistance to oil: Acc. to DIN EN 60811-404 and DIN VDE 0473-811-404, paragraph 10
- Water resistance: The cables are suitable for permanent use in water (no drinking water) up to 50 meter diving depth.
- Weather resistance: Unrestricted use outdoors and indoors, resistant to ozone, UV and moisture
Construction
Material and build-up
- Conductor: Eletrolytic copper, not tinned, flexible class 5 acc. to DIN EN 60228 / DIN VDE 0295
- Insulation: Halogen free compound, Basic material EPR Rubber compound 3GI3, (refer also to DIN VDE 0207, Part 20)
Core identification (in line with with DIN VDE 0293): 4 Core: Green/Yellow Brown Black Grey
5 Core: Green/Yellow Blue Brown Black Grey
From 6 cores: white cores with black numbers - Filler: Lay Up: Central textile strength member, cores laid up in concentric layers
Core arrangement：Cores/Pairs twisted with short length of lay around central element - Inner shetath: Due to technical reasons some of the cross section are produced with an additional polyurethane inner sheath
PUR-HF (Polyurethane Halogen Free, flame retardant) - Screen Over Inner Sheaht: TCWB (Tinned copper wire braid) coverage min. 80%
- Outer shetath: PUR-HF (Polyurethane Halogen Free, flame retardant) Polyurethane, halogen free, flame retardant; Colour: black (opaque)
More Details
Comparison and references
Differences Between Trommelflex PUR-HF, Trommelflex PUR-HF Festoon Chain Cable, PUR-HF Spreader Reel Cable and PUR-C-HF EMC Festoon Cable
| Cable Types | PUR-HF Trommelflex Cable | Trommelflex PUR-HF Festoon Chain Cable | PUR-HF Spreader Reel Cable | PUR-C-HF EMC Festoon Cable |
|---|---|---|---|---|
| Conductor | Class 5 flexible stranded Copper | |||
| Insulation | Halogen Free compound | |||
| Lay up | Central strength member, cores in concentric layers | |||
| Inner sheath | PUR-HF (Polyurethane Halogen Free Flame Retardant) | Non | PUR-HF (Polyurethane Halogen Free Flame Retardant) | |
| Sreen | Non | TCWB (Tinned Copper Wire Braid) – minimum 80% coverage | ||
| Braid | Anti-twist textile braid | Non | Anti-twist aramid yarns | Non |
| Outer Sheath | PUR-HF (Polyurethane Halogen Free Flame Retardant) | |||
| Core Identification | 3 Core: Green/Yellow Blue Brown | |||
| 4 Core: Green/Yellow Brown Black Grey | ||||
| 5 Core: Green/Yellow Blue Brown Black Grey | ||||
| From 6 cores: white cores with black numbers | ||||
1. Trommelflex PUR-HF (PUR High Abrasion Drum Cable)
Designed specifically for drum/reel winding systems. It features excellent abrasion resistance, high flexibility and anti-torsion performance. Optimized for continuous rolling, winding and unwinding on rotating drums, suited for heavy-duty drum machinery.
2. Trommelflex PUR-HF Festoon Chain Cable
A standard polyurethane high-flex & high-abrasion cable for festoon systems on cranes and travelling hoists. Built to withstand frequent back-and-forth bending, pulling and swinging along festoon tracks, ideal for general overhead crane power & signal transmission.
3. PUR-HF Spreader Reel Cable
Premium PUR cable for container spreader reels. With superior wear resistance and bending endurance, it is engineered for the reel mechanism of port container spreaders, coping with repeated winding and stretching during container handling operations.
4. Trommelflex PUR-C-HF-J EMC Festoon Cable
Enhanced festoon cable with high-conductivity PUR (PUR-C) and full EMC (Electromagnetic Compatibility) performance. Apart from high flexibility and abrasion resistance, it effectively suppresses electromagnetic interference. Perfect for cranes and hoists where stable signal transmission and anti-interference are required.
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Quality Assurance
Testing at every stage in our own workshop and laboratory, from incoming copper to the packed drum.
Raw Material Inspection
Every batch of copper rod, rubber compound and reinforcing material is checked before it reaches the line.
- Copper: conductor resistance, elongation and surface condition on incoming rod and drawn wire
- EPR, CPE, PUR and silicone compounds: hardness, tensile strength, elongation and ageing samples from each mix
- Suppliers and batch numbers are recorded so every drum can be traced back to its materials
Manufacturing Process Control
Stranding, insulation extrusion, core assembly and sheathing run under recorded process parameters.
- Class 5/6 stranding with lay length and tension monitored for trailing and reeling flexibility
- Continuous-vulcanisation extrusion with wall thickness and spark tests logged on every length
- Operators sign off each stage before the cable moves to the next machine
Electrical Testing
Finished lengths go through the routine tests required by the referenced VDE, ICEA, IEC or NEK standard.
- Conductor resistance and insulation resistance on every length
- Voltage withstand (3.5 kV and higher) and partial-discharge measurement in the shielded HV laboratory
- Screen and pilot-core continuity checks for mining and reeling constructions
Mechanical and Ageing Tests
Samples from production are tested for the duty a mining, crane or submersible cable will actually see.
- Tensile strength and elongation of insulation and sheath before and after ageing
- Hot-set, ozone, oil-immersion and low-temperature bending tests
- Constant-temperature water bath for insulation resistance of submersible constructions
Flame Test and Final Inspection
Before packing, the cable is checked against the order and the flame-performance requirement of its standard.
- Single-cable vertical flame test to IEC 60332-1-2 where specified
- Metre marking, printing, drum length and appearance inspection
- Test report and packing list issued with every shipment
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