FHL2G Silicone Cable for Automotive Electric Powertrains 0.6/1kV
FHL2G unshielded silicone cable for automotive electric powertrains, with a 0.6/1kV rating, Class 6 flexible copper, -40°C to +180°C operating data, and 35mm² or 50mm² options.
FHL2G cable is an unshielded silicone cable for automotive electric powertrain circuits.
View the automotive powertrain cable range.
Application & Features
Selection overview
This cable is positioned for unshielded automotive electric powertrain applications where the cable specification and vehicle design allow this construction.
- Battery connectionsFHL2G cable for project-defined battery power routes where an unshielded construction is accepted.
- Inverter supplyFHL2G cable for power-electronics connections after the required insulation, routing and EMC review.
- Electric motor circuitsThe cable for motor power routes where the selected 0.6/1kV rating and temperature limits fit.
- Charging and power conversionFHL2G cable for specified vehicle power-conversion assemblies after the project confirms the cable construction.
Specifications
Metric data from supplied technical material
The following FHL2G cable values are transcribed from the supplied technical material.
Electrical and environmental data for FHL2G cable
| Parameter | Value |
|---|---|
| Voltage rating | 0.6/1kV |
| Spark test | 8kV |
| Test voltage, 5 minutes | 5kV |
| Operating temperature | -40°C to +180°C for 3000 hours |
| Short-term ageing | +205°C for 240 hours |
| Minimum bend radius, static installation | 2 × overall diameter |
| Minimum bend radius, dynamic installation | 4 × overall diameter |
| Conductor | Class 6 fine flexible stranded copper |
| Insulation | SiR (silicone rubber) |
| Sheath colour | Orange |
More technical data
Available FHL2G cable dimensions
| Nominal cross-sectional area | No. of cores | Conductor diameter | Insulation thickness | Nominal overall diameter | Nominal weight |
|---|---|---|---|---|---|
| mm² | mm | mm | mm | g/m | |
| 35 | 1 | 8.5 | 1.04 | 11 | 350 |
| 50 | 1 | 10.5 | 1.2 | 13.2 | 507 |
FHL2G cable current rating and resistance
The supplied FHL2G cable data lists maximum conductor DC resistance at 20°C and current ratings at 20°C, 85°C, 125°C and 140°C.
| Nominal cross-sectional area | Maximum DC resistance at 20°C | Current at 20°C | Current at 85°C | Current at 125°C | Current at 140°C |
|---|---|---|---|---|---|
| mm² | ohms/km | A | A | A | A |
| 35 | 0.527 | 380 | 330 | 280 | 260 |
| 50 | 0.368 | 485 | 420 | 360 | 340 |
Selection note: current rating depends on the stated conductor temperature and installation conditions. Request the FHL2G cable drawing and confirm derating, ambient temperature, bundling, route and termination conditions for the actual project.
Selection note: Confirm derating, ambient temperature, bundling, route and termination conditions for the actual project.
Standards & References
Confirm project scope before ordering
Listed technical references
The supplied FHL2G cable material references LV 216-1 table A.1, VW N 108 558 and DIN EN 13602. Confirm which reference applies to the requested vehicle platform and construction.
Regulatory notes in supplied material
The supplied technical material lists EN 50575, Low Voltage Directive 2014/35/EU, RoHS Directive 2015/65/EU and REACH EC 1907/2006. Confirm the applicable declaration and project scope for the FHL2G cable order.
Construction scope
Confirm that the FHL2G cable is required as an unshielded, single-core, orange-sheathed silicone-rubber cable and that the selected cross-section matches the approved design.
Construction
Material and build-up
The construction is built for flexible automotive electric powertrain routing.
- Conductor: Class 6 fine flexible stranded copper for the power conductor.
- Insulation: SiR (silicone rubber) insulation around the power conductor.
- Sheath: Orange sheath colour as listed for the construction.
- Shielding: This cable is described as unshielded; do not infer EMC shielding or screening performance from the model designation.
Request this cable.
Send the model, size, length and application.
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