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Product Categories
Heavy-duty rubber cables for mining, port cranes, submersible pumps, EV charging, elevators and marine duty. Pick a family to filter the range.
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Standards & Certifications
ISO 9001 quality management for cable production; ISO 14001 and ISO 45001 for sales and related management. UL and cUL (flexible cord), VDE (EN 50525-2-21), Korea KC, China MA and US MSHA approvals cover the certified types; CE is a third-party verification of conformity (VoC).
Manufacturing Process
From compound to shipment, the production steps and routine tests behind each cable length.
- 1
Compound preparation
EPR, CPE, PUR and silicone compounds are mixed and tested for hardness, tensile strength and elongation before use.
- 2
Conductor stranding
Tinned or bare copper is bunched and rope-stranded to Class 5/6 flexibility for trailing and reeling duty.
- 3
Insulation extrusion
Cores are extruded and continuously vulcanised; wall thickness and spark tests are recorded on every length.
- 4
Core assembly and screening
Cores, earth conductors, pilot and fibre-optic elements are laid up with the fillers and screens the type designation requires.
- 5
Inner and outer sheathing
Reinforced double-sheath constructions are extruded and cured for abrasion, oil and tear resistance.
- 6
Routine electrical tests
Conductor resistance, voltage withstand and insulation resistance tests at the levels set by the referenced standard.
- 7
Mechanical and ageing tests
Bending, tensile, hot-set, ozone and flame tests according to the referenced standard.
- 8
Marking, packing and shipment
Metre marking, drum packing and documentation for worldwide project delivery.
Cable Manufacturing Quality Control
Five-stage quality assurance from incoming copper to the packed drum.
- 01
Raw Material Inspection
Every batch of copper rod, rubber compound and reinforcing material is checked before it reaches the line.
- Copper: conductor resistance, elongation and surface condition on incoming rod and drawn wire
- EPR, CPE, PUR and silicone compounds: hardness, tensile strength, elongation and ageing samples from each mix
- 02
Manufacturing Process Control
Stranding, insulation extrusion, core assembly and sheathing run under recorded process parameters.
- Class 5/6 stranding with lay length and tension monitored for trailing and reeling flexibility
- Continuous-vulcanisation extrusion with wall thickness and spark tests logged on every length
- Operators sign off each stage before the cable moves to the next machine
- 03
Electrical Testing
Finished lengths go through the routine tests required by the referenced VDE, ICEA, IEC or NEK standard.
- Conductor resistance and insulation resistance on every length
- Voltage withstand test at the level set by the referenced standard
- Screen and pilot-core continuity checks for mining and reeling constructions
- 04
Mechanical and Ageing Tests
Samples from production are tested for the duty a mining, crane or submersible cable will actually see.
- Tensile strength and elongation of insulation and sheath before and after ageing
- Hot-set, ozone, oil-immersion and low-temperature bending tests
- Constant-temperature water bath for insulation resistance of submersible constructions
- 05
Flame Test and Final Inspection
Before packing, the cable is checked against the order and the flame-performance requirement of its standard.
- Single-cable vertical flame test to IEC 60332-1-2 where specified
- Metre marking, printing, drum length and appearance inspection
- Packing list with every shipment; test documents for the order confirmed at quotation
Factory & Workshop Gallery
TEBAOFLEX CABLE, No.77 Wusongbang Road, Taicang, Suzhou.
Why Choose Us
A special-cable manufacturer in Taicang, Suzhou, making heavy-duty and special cables since 2014.
Certified Quality
UL and cUL, VDE, Korea KC, China MA and US MSHA approvals for the certified types, CE verification of conformity, and ISO 9001 quality management.
200+ Sets of Equipment
More than 200 sets of advanced production and test equipment at home and abroad, from compounding to final electrical testing.
15 Senior Cable Engineers
Constructions engineered to VDE, ICEA, IEC and NEK 606 standards and checked against the real duty cycle of your equipment.
1,500+ Cable Types
0.6/1 kV to 35 kV heavy-duty rubber cables, reeling and festoon crane cables, submersible, marine, ROV and high-temperature cables.
Custom Cable Design
Special constructions, fibre-optic elements, colours, printing and lengths built to the specification of your project.
Worldwide Project Supply
Cables working in tunnel engineering, marine and offshore equipment, mining, petrochemical, steel and urban construction projects around the world.
Can’t Find What You Need?
Send us the equipment, voltage, cores and operating conditions and our engineers will propose a cable construction and quotation.