Open-Cast Mining NTSCGEWOEU W 3E Cable in Water & Trailing

MV NTSCGEWOEU W /3E with shield cable is suitable to work in sewage,salt and brackish water, max. depth 300 meters.

  • StandardDIN VDE 0250-813
  • Voltage1.8/3kV, 3.6/6kV, 6/10kV, 8.7/15kV
  • ConductorTinned copper, class 5
  • InsulationEPR, rubber type 3GI3
  • Outer sheathRubber type 5GM3 / 5GM5
  • Size range3×16 – 3×300 mm²
  • Outer diameter36.1 – 97 mm
  • Weight (approx.)2270 – 16533 kg/km
Product overview

MV NTSCGEWOEU W /3E without shield layer cable is suitable to work in sewage, salt and brackish water.

MV NTSCGEWOEU Trailing Cable for large material handling machines, e.g. excavators in open-cast mines subject to extremely high mechanical stresses in which abrasion and chaffing stresses are to be expected in trailing operation.

Application & Features

Tebaoflex Cable Group specializes in customizing premium NTSCGEWOEU rubber cables that fully comply with top global industrial manufacturing standards, tailored for heavy machinery, mobile engineering equipment, outdoor fixed laying and frequent dynamic moving industrial scenarios.

All mining cable products support factory direct supply, third-party inspection and OEM bulk order service for global industrial clients.

Characteristics

  • resistant to: oil, ozone, solvents, petrol, acids, chemicals, greases
  • abrasion-resistant
  • Excellent tear, impact and abrasion resistant
  • Flame retardant
  • UV, sunlight, ozone and oil resistant
  • Embossing marking for easy identication
  • Industrial-Grade Reinforced DurabilityBuilt with braided reinforcing layer and thickened heavy rubber sheath, resisting heavy mechanical extrusion, sharp friction, tensile damage and industrial slag erosion, perfectly fit mining equipment, port cranes, construction machinery and workshop mobile power systems.
  • Full International Safety CertifiedStrictly compliant with IEC, VDE and EU unified industrial cable norms, passed full electrical safety, flame retardant and environmental protection tests, zero leakage risk, safe for industrial power transmission and signal synchronous operation.

Specifications

NTSCGEWOEU W/3E Cable for in water

Number of cores x Conductor diameter Outer diameter Outer diameter Weight (approx.) Permissible tensile force Con- ductor resis- tance at 20°C max. Nominal operating capacitance Induc- tance nom. Short Circuit Current (conductor)
cross section max.mm min.mm max.mm kg/km max.N Ω/km µF/km mH/ km kA
NTSCGEWOEU W 3.6/6 kV
NTSCGEWOEU W 3E 3×25+3×25/3 6.4 36.1 39.1 2370 1125 0.795 0.33 0.33 3.58
NTSCGEWOEU W 3E 3×35+3×25/3 7.6 37.8 40.8 2600 1575 0.565 0.38 0.31 5.01
NTSCGEWOEU W 3E 3×50+3×25/3 9 42.1 45.1 3320 2250 0.393 0.43 0.3 7.15
NTSCGEWOEU W 3E 3×70+3×35/3 10.9 47.4 50.4 4350 3150 0.277 0.5 0.28 10.01
NTSCGEWOEU W 3E 3×95+3×50/3 12.6 53.2 57.2 5850 4275 0.21 0.52 0.27 13.59
NTSCGEWOEU W 3E 3×120+3×70/3 14.1 56.4 60.4 6700 5400 0.164 0.56 0.27 17.16
NTSCGEWOEU W 3E 3×150+3×70/3 16 60.4 64.4 8060 6750 0.132 0.63 0.26 21.45
NTSCGEWOEU W 3E 3×185+3×95/3 17.8 66.9 70.9 9450 8325 0.108 0.69 0.25 26.46
NTSCGEWOEU W 3E 3×240+3×120/3 20.4 72.4 76.4 11000 10800 0.0817 0.77 0.25 34.32
NTSCGEWOEU W 6/10 kV
3×25+3×25/3 6.4 41.7 44.7 2910 1125 0.795 0.24 0.36 3.58
3×35+3×25/3 7.6 44.3 47.3 3380 1575 0.565 0.27 0.34 5.01
3×50+3×25/3 9 48.9 52.9 4310 2250 0.393 0.3 0.32 7.15
3×70+3×35/3 10.9 53.8 57.8 5380 3150 0.277 0.34 0.31 10.01
3×95+3×50/3 12.6 57.4 61.4 6420 4275 0.21 0.38 0.29 13.59
3×120+3×70/3 14.1 60.6 64.6 7270 5400 0.164 0.42 0.29 17.16
3×150+3×70/3 16 66.4 70.4 9000 6750 0.132 0.46 0.28 21.45
3×185+3×95/3 17.8 71.1 75.1 10100 8325 0.108 0.5 0.27 26.46
3×240+3×120/3 20.4 77.9 82.9 12000 10800 0.0817 0.56 0.26 34.32
NTSCGEWOEU W 8.7/15 kV
3×25+3×25/3 6.4 46.4 49.4 3440 1125 0.795 0.2 0.39 3.58
3×35+3×25/3 7.6 48.4 52.4 3730 1575 0.565 0.22 0.37 5.01
3×50+3×25/3 9 53.3 57.3 4880 2250 0.393 0.24 0.35 7.15
3×70+3×35/3 10.9 57.3 61.3 5780 3150 0.277 0.28 0.33 10.01
3×95+3×50/3 12.6 63.9 67.9 7100 4275 0.21 0.31 0.31 13.59
3×120+3×70/3 14.1 67.1 71.1 8250 5400 0.164 0.33 0.3 17.16
3×150+3×70/3 16 72 76 9450 6750 0.132 0.37 0.29 21.45
3×185+3×95/3 17.8 76.6 80.6 11690 8325 0.108 0.4 0.28 26.46
3×240+3×120/3 20.4 82.6 87.6 12700 10800 0.0817 0.44 0.27 34.32

NTSCGEWOEU -50°C Trailing Cable

Number of cores x cross section Conduc- tor diameter max. Outer diameter min. Outer diameter max. Weight (approx.) Permis- sible tensile force Con- ductor resis- tance at 20°C max. Nominal operating capacitance Induc- tance nom. Current carrying capacity (1) Short Circuit Current (conduc- tor
mm mm mm kg/km N Ω/km µF/km mH/ km A kA
NTSCGEWOEU 3.6/6 kV
NTSCGEWOEU 3×16+2×10+10 5 41 45 2270 1200 1.24 0.2 0.39 99 2.29
NTSCGEWOEU 3×16+2×16+16 5 40.5 44.5 2469 1200 1.24 0.2 0.39 99 2.29
NTSCGEWOEU 3×25+2×16+16 6.2 43.5 47.5 2790 1875 0.795 0.23 0.36 131 3.58
NTSCGEWOEU 3×35+2×16+16 7.5 46.5 50 3280 2625 0.565 0.26 0.34 162 5.01
NTSCGEWOEU 3×50+2×16+16 9 49.5 54 3900 3750 0.393 0.29 0.32 202 7.15
NTSCGEWOEU 3×70+2×25+16 10.6 55 59.5 5020 5250 0.277 0.34 0.3 250 10.01
NTSCGEWOEU 3×95+2×25+16 12.6 58.5 63 5860 7125 0.21 0.37 0.29 301 13.59
NTSCGEWOEU 3×120+2×35+16 14.8 65.5 70 7410 9000 0.164 0.41 0.28 352 17.16
NTSCGEWOEU 3×150+2×35+16 16 69.8 73.4 8456 11250 0.132 0.44 0.27 404 21.45
NTSCGEWOEU 3×185+2×50+16 17.7 72.7 77.2 9955 13875 0.108 0.48 0.27 461 26.46
NTSCGEWOEU 3×240+2×70+16 20.3 80.1 84.6 12618 18000 0.0817 0.54 0.26 540 34.32
NTSCGEWOEU 3×300+2×95+16 31.3 84 89 15075 22500 0.0654 0.78 0.24 620 42.9
NTSCGEWOEU 6/10 kV
3×16+2×16+16 5 42.5 46.5 2613 1200 1.24 0.19 0.4 99 2.29
3×25+2×16+16 6.2 46.1 49.6 3041 1875 0.795 0.21 0.37 131 3.58
3×35+2×16+16 7.5 52.5 56.5 3470 2625 0.565 0.24 0.35 162 5.01
3×50+2×16+16 9 52 56.5 4080 3750 0.393 0.27 0.33 202 7.15
3×70+2×25+16 10.6 57 61.5 5240 5250 0.277 0.31 0.31 250 10.01
3×95+2×25+16 12.6 61.6 66.1 6503 7125 0.21 0.34 0.3 301 13.59
3×120+2×35+16 14.8 64.2 68.7 7630 9000 0.164 0.38 0.29 352 17.16
3×150+2×35+16 16 70.6 75.1 8694 11250 0.132 0.41 0.28 404 21.45
3×185+2×50+16 17.7 74.4 78.9 10467 13875 0.108 0.44 0.27 461 26.46
3×240+2×70+16 20.3 81.8 86.3 12895 18000 0.0817 0.49 0.26 540 34.32
3×300+2×95+16 31.3 87.5 92.5 15693 22500 0.0654 0.71 0.24 620 42.9
NTSCGEWOEU 8.7/15 kV
3×16+2×16+16 5 47 51 3041 1200 1.24 0.16 0.43 105 2.29
3×25+2×16+16 6.2 52 56 3677 1875 0.795 0.18 0.4 139 3.58
3×35+2×16+16 7.5 55.4 59.9 4138 2625 0.565 0.2 0.37 172 5.01
3×50+2×16+16 9 57.5 61.5 4813 3750 0.393 0.22 0.35 215 7.15
3×70+2×25+16 10.6 64 68 6159 5250 0.277 0.26 0.33 265 10.01
3×95+2×25+16 12.6 68.2 72.7 7123 7125 0.21 0.28 0.32 319 13.59
3×120+2×35+16 14.8 72.9 77.4 8322 9000 0.164 0.31 0.31 371 17.16
3×150+2×35+16 16 75.4 79.9 9645 11250 0.132 0.33 0.3 428 21.45
3×185+2×50+16 17.7 80.9 85.4 11208 13875 0.108 0.36 0.29 488 26.46
3×240+2×70+16 20.3 86.5 91 13991 18000 0.0817 0.4 0.28 574 34.32
3×300+2×95+16 31.3 92 97 16533 22500 0.0654 0.57 0.25 660 42.9

Standards & References

  • Construction: DIN VDE 0250-813
  • General Requirements: DIN VDE 0250-1
  • Guide Use: DIN VDE 0298-3
  • Electrical Tests: DIN VDE 0472-501, 503, 508
  • Non-Electrical Tests: DIN VDE 0472-401. 402,602,303, 615
  • Under Fire Condition Tests: DIN VDE 0472-803, 804
  • Water resistance: EN 50525-2-21 (HD 22.16)
  • Weather resistance: Unrestricted use outdoors and indoors, resistant to ozone, UV and moisture

Tests

  • Flame-retardant acc. to DIN VDE 0482-332-1-2 / DIN EN 60332- 1-2 / IEC 60332-1-2
  • Oil-resistant acc. to DIN VDE 0473-811-404 / DIN EN 60811-404/ IEC 60811-40

Construction

MV NTSCGEWOEU W /3E Cable Construction

NTSCGEWOEU-W 3+3

  • Voltage: 1.8/3kV, 3.6/6kV, 6/10kV, 8.7/15kV
  • Conductors: Flexible stranded tinned copper conductor, class 5 according to DIN VDE 0295.
  • Inner Conductor Layer: Semiconductive layer.
  • Insulation: Rubber type 3GI3, EPR compound with improved electrical and mechanical characteristics (DIN VDE 0207, Part 20)
  • Outer Conductor Layer: Semiconductive layer.
  • Earth Conductor: Split into three in the outer interstices or Individual concentric distributed over core insulating coverings (coding /3E) or incorporated as a fourth core.
  • Core colours: natural colouring with black semiconductive rubber with printed white digits 1-3
  • Wrapping: semiconductive, reinforced, swellable, binding and separating tape waterproof
  • Inner Sheath: EPR Rubber compound type GM1b with characteristics of waterproof and prevention of formation of water bubbles.
  • Outer Sheath: Waterproof rubber type 5GM3 (acc. to DIN VDE 0207, Part 21), color: red
  • Application: These cables are designed for operation in water for connection to dredgers, floating docks, pumps, etc., in applications where high mechanical stresses are to be expected, also suitable for use in sewage, salt water and brackish water at water depths of up to 500 m.

NTSCGEWOEU W 3E Cable Operating temperature:

  • Fixed systems: -40°C to 90°C
  • Flexible operation: -25°C to 80°C
  • Maximum permissible water temperature: 40°C
  • Maximum permissible operating temperature of the conductor: 90°C
  • Maximum conductors operating temperature in short-circuit: 250°C
  • Tensile load: 15N/mm²
  • Torsional stresses: +/- 100°/m
  • Min. bending radius: according to DIN VDE 0298, Part 3
  • Operating voltage: U0 /U= 3,6/6kV to 18/30kV
  • Test voltage: 11kV to 43kV
  • Standard: according to DIN VDE 0250, p.813

MV NTSCGEWOEU W Cable With Shield Construction

NTSCGEWOEU-W

  • Voltage: 1.8/3kV, 3.6/6kV, 6/10kV, 8.7/15kV
  • Conductor: Electrolytic copper, tinned, finely stranded (class 5)
  • Insulation: Basic material EPR, Compound type: 3GI3
  • Electrical field control: Inner and outer layer of semi conductive rubber compound and metallic concentric screen on each core
  • Core identification: Natural coloring with black semi conductive rubber
  • Core arrangement: Three main conductor laid-up with individual concentric protective-earth conductors distributed over the insulation of the three main cores
  • Inner sheath: EPR inner sheath with special water-proof characteristics for prevention of formation of water bubbles, Compound type: GM1B
  • Outer sheath: Basic material: synthetic elastomer compound e.g. CM (particularly water-proof), Compound type: 5GM3, Color: Red
  • Application: NTSCGEWOEU W Power supply cable for use in open-pit mining facilities designed for operation in water and exposed to high mechanical stresses, e.g.for connection to dredgers,floating docks, submersible pumps,etc.Cables are suitable to work in sewage,salt and brackish water.
  • Ambient temperature: fixed installation: -40 °C to 80 °C
    flexible operation: -25 °C to 80 °C
  • Max. permissible conductor temp.: 90 °C
  • Max. short-circuit temp. at conductor: 250 °C
  • De-rating factors: acc. to DIN VDE 0298-4

Mechanical parameters:

  • Max. tensile load per conductor: 15 N/mm²
  • Torsional stresses: +/-25 °/m
  • Bending radius: acc. to DIN VDE 0298-3

NTSCGEWOEU -50 °C Open-cast Mining Trailing Cable

NTSCGEWOEU open-carst cable

  • Conductors: Flexible stranded tinned copper conductor, class 5 according to DIN VDE 0295.
  • Inner Conductor Layer: Semiconductive layer.
  • Insulation: Rubber type 3GI3 .
  • Outer Conductor Layer: Semiconductive layer.
  • Earth Conductor: Split into three in the outer interstices or Individual concentric distributed over core insulating coverings (coding /3E).
  • Reinforcing Tape: Extremely tear-resistant reinforcing tape.
  • Inner Sheath: Rubber type 5GM5, abrasion and tear resistant, oil and ozone resistant.
  • Outer Sheath: Rubber type 5GM5, abrasion and tear resistant, oil and ozone resistant, inseparably bonded with inner sheath.
  • Application: These cables are used as power supply or connection cables for large material handling machines, e.g. excavators in open-cast mines subject to extremely high mechanical stresses. Particularly suitable for applications in which abrasion and chaffing stresses are to be expected in trailing operation.
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Quality Assurance

Testing at every stage in our own workshop and laboratory, from incoming copper to the packed drum.

Bare copper wire bobbins inspected before stranding at the TEBAOFLEX factory

Raw Material Inspection

Every batch of copper rod, rubber compound and reinforcing material is checked before it reaches the line.

  • Copper: conductor resistance, elongation and surface condition on incoming rod and drawn wire
  • EPR, CPE, PUR and silicone compounds: hardness, tensile strength, elongation and ageing samples from each mix
  • Suppliers and batch numbers are recorded so every drum can be traced back to its materials
Operator monitoring an extrusion line control panel in the TEBAOFLEX workshop

Manufacturing Process Control

Stranding, insulation extrusion, core assembly and sheathing run under recorded process parameters.

  • Class 5/6 stranding with lay length and tension monitored for trailing and reeling flexibility
  • Continuous-vulcanisation extrusion with wall thickness and spark tests logged on every length
  • Operators sign off each stage before the cable moves to the next machine
3.5 kV voltage withstand test station in the TEBAOFLEX laboratory

Electrical Testing

Finished lengths go through the routine tests required by the referenced VDE, ICEA, IEC or NEK standard.

  • Conductor resistance and insulation resistance on every length
  • Voltage withstand (3.5 kV and higher) and partial-discharge measurement in the shielded HV laboratory
  • Screen and pilot-core continuity checks for mining and reeling constructions
Tensile testing machine for conductor and sheath samples

Mechanical and Ageing Tests

Samples from production are tested for the duty a mining, crane or submersible cable will actually see.

  • Tensile strength and elongation of insulation and sheath before and after ageing
  • Hot-set, ozone, oil-immersion and low-temperature bending tests
  • Constant-temperature water bath for insulation resistance of submersible constructions
Single-cable vertical flame test chamber

Flame Test and Final Inspection

Before packing, the cable is checked against the order and the flame-performance requirement of its standard.

  • Single-cable vertical flame test to IEC 60332-1-2 where specified
  • Metre marking, printing, drum length and appearance inspection
  • Test report and packing list issued with every shipment

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