YKGYyn-żo 0.6/1 kV PVC Mining Cable with Inner Sheath

YKGYyn-żo is a 0.6/1 kV PVC mining power cable with a green-yellow protective conductor and separate PVC inner and outer sheaths.

  • Solid Class 1 or stranded Class 2 copper; 10 mm² is Class 2.
  • 3-, 4- and 5-core configurations, 1.5–10 mm².
  • Operating range: -30 to +70 °C.
  • Minimum installation temperature: -5 °C.
  • Minimum bending radius: 10 × OD.
  • Test voltage: 3.5 kV.

Send the full configuration, installation conditions, length and quantity for a technical quotation.

YKGYyn-żo Mining Cable with PVC Inner and Outer Sheaths

YKGYyn-żo is a 0.6/1 kV mining power cable with copper conductors, special PVC core insulation, a PVC inner sheath and a yellow flame-retardant PVC outer sheath. A green-yellow protective conductor is included in every listed three-, four- and five-core construction.

This construction supplies electrical equipment in strip, open-pit and underground mines without an explosion hazard, including the specified underground excavation sites with class A coal dust hazard. The intended location, circuit arrangement and cable route should be checked together before a replacement is selected.

The separate inner sheath is a defining part of YKGYyn-żo. Even where another PVC mining cable has the same voltage and conductor schedule, its outside diameter, gland fit and handling weight may differ. Use the table for this exact model when planning entries, supports and cable lengths.

  • Specify the whole build: retain the PVC inner and outer sheath requirement in the purchase description.
  • Match the protective core: the total core count includes one green-yellow conductor.
  • Check installation conditions: use a minimum bend radius of 10 × OD and an installation temperature of at least -5 °C.

The listed range spans 1.5–10 mm², with the 10 mm² configurations using Class 2 stranded copper. The Specifications section provides all fifteen dimensional configurations and the reference electrical values for route assessment. Explore the broader mining cable range or open the YKGYyn-żo datasheet to prepare a technical quotation.

Construction

YKGYyn-żo has a distinct PVC inner sheath between the insulated conductor assembly and the yellow outer sheath. The supplied five-core cross-section shows the green-yellow protective core with four other insulated conductors.

YKGYyn-żo five-core cross-section showing natural, red, blue, black and green-yellow cores, PVC inner sheath and yellow outer sheath
Five-core schematic with a green-yellow protective conductor and separate PVC inner and outer sheaths. Confirm the conductor class for the ordered size.
YKGYyn-żo construction and core identification
ComponentConstructionSelection note
ConductorsCopper, solid Class 1 or stranded Class 2 to PN-EN 6022810 mm² configurations use Class 2 conductors.
Core insulationSpecial PVCSelect the correct total core count and conductor area.
Protective conductorGreen-yellow insulated conductorIncluded in the total cable core count.
Three-core identificationNatural, red and green-yellowTwo other cores plus one protective core.
Four-core identificationNatural, red, blue and green-yellowThree other cores plus one protective core.
Five-core identificationNatural, red, blue, black and green-yellowFour other cores plus one protective core.
Core assemblyTwisted power and protective conductorsMatch the arrangement to the equipment circuit diagram.
Inner sheathPVCRetain this separate sheath layer in the ordering specification.
Outer sheathSpecial flame-retardant PVC; yellowConfirm the required sheath marking with the order.

Match the conductor to the termination

Confirm whether solid Class 1 or stranded Class 2 conductors are required for the selected size, and match the terminal design to that conductor construction. Specify Class 2 for the 10 mm² configurations. A total core count includes the protective conductor; it is not an additional core outside the stated configuration.

Preserve the inner sheath requirement

Include both PVC sheath layers when requesting a replacement. A similar yellow outside appearance does not identify the inner construction, so check the complete model designation and the cable cross-section together.

Applications

YKGYyn-żo supplies electrical equipment in strip, open-pit and underground mines without an explosion hazard, including underground excavation sites with class A coal dust hazard. Select the cable against the site classification and the equipment wiring schedule.

Yellow power cables on a cable tray supplying motor control cabinets and a pump in an open-pit mine service bay
Yellow power cables serving closed control cabinets and a fixed pump installation in a sheltered open-pit mine service bay.
  • Mine equipment power circuits: match the number of insulated conductors and the protective conductor to the circuit.
  • Installed cable routes: check supports, entry clearances and the required bend geometry before specifying the cable length.
  • Replacement planning: compare the complete model, core count, conductor area and sheath construction with the existing connection.

Plan cold-weather installation separately

The -30 °C operating limit does not permit installation at that temperature. Plan laying and termination for at least -5 °C, and confirm site handling conditions before work begins. Maintain a minimum bend radius of 10 × the cable outside diameter at route changes and equipment entries.

Describe any movement and exposure

For a route involving continuous reeling, repeated flexing, immersion, oil or severe mechanical loading, send the full operating duty for engineering selection. The core class and flame-test references alone do not establish suitability for those conditions.

Use the correct dimensional envelope

The inner and outer sheaths must both fit the selected gland and cable support. Check the maximum diameter for the exact core arrangement before reusing fittings from a differently constructed cable.

Specifications

Select the exact YKGYyn-żo configuration below. OD means the finished cable outside diameter. Dimensions are maximum outside diameters; use the configuration-specific weight when planning lengths and handling.

YKGYyn-żo ratings and installation limits
ParameterValue
Rated voltage U₀/U0.6/1 kV
Test voltage3.5 kV
Conductor constructionCopper, Class 1 or Class 2; 10 mm² is Class 2
Core counts3, 4 or 5, including the green-yellow protective core
Listed conductor areas1.5, 2.5, 4, 6 and 10 mm²
Operating temperature range-30 to +70 °C
Minimum installation temperature-5 °C
Minimum bending radius10 × OD
Outer sheath colorYellow

Dimensions and ordering configurations

The designation gives the total core count × conductor area in mm². For example, YKGYyn-żo 4x2.5 contains four 2.5 mm² conductors, including the green-yellow protective conductor.

YKGYyn-żo cable range, maximum diameters and weights
Model + configuration (mm²)Max. OD (mm)Weight (kg/km)
YKGYyn-żo 3x1.513.9260
YKGYyn-żo 4x1.514.8300
YKGYyn-żo 5x1.515.6350
YKGYyn-żo 3x2.514.7310
YKGYyn-żo 4x2.515.8355
YKGYyn-żo 5x2.516.6425
YKGYyn-żo 3x416.6410
YKGYyn-żo 4x417.9480
YKGYyn-żo 5x419.0580
YKGYyn-żo 3x617.7490
YKGYyn-żo 4x619.1590
YKGYyn-żo 5x620.3720
YKGYyn-żo 3x10*20.1560
YKGYyn-żo 4x10*21.9660
YKGYyn-żo 5x10*23.3820

* 10 mm² conductors are Class 2 according to PN-EN 60228.

Power-conductor electrical data

Assess the listed current values against the installation method, ambient conditions, grouping and load profile before selecting the conductor area. The short-circuit values below apply for one second at the maximum long-term conductor temperature; they are separate from continuous current capacity.

YKGYyn-żo power-conductor electrical specifications
Conductor area (mm²)Resistance (Ω/km)Inductance (mH/km)Reactance (Ω/km)Reference current (A)1-second short circuit (kA)
1.512.10.340.107190.17
2.57.410.320.099270.29
44.610.320.100370.46
63.080.300.095470.69
101.830.280.089621.15

For quotation, provide the circuit current, protective-device clearing time and route conditions so the cable size and protection arrangement can be reviewed together.

Standards

YKGYyn-żo uses the following conductor and flame-performance references. Include the required inspection documents and cable marking in the inquiry.

YKGYyn-żo conductor and flame-test references
Reference or testRequirement / role
PN-EN 60228Class 1 solid or Class 2 stranded copper conductors; 10 mm² configurations use Class 2.
PN-EN 60332-1Single-cable flame-performance test reference.
PN-EN 60332-3-24 / IEC 60332-3Bunched-cable flame-performance test references.
Oxygen indexGreater than 29.
Voltage test3.5 kV.

The yellow PVC sheath is selected for flame performance. Confirm the installation location and required documentation as part of the order, including the applicable mine area classification. Download the YKGYyn-żo technical datasheet for the complete construction and numerical tables.

Request Quote

Send the YKGYyn-żo configuration, required voltage, length and quantity, installation duty, equipment connection details and sheath color. Include the protective-core, screen or armor requirements that apply to the selected construction, together with inspection requirements.

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    Quality Assurance

    Testing at every stage in our own workshop and laboratory, from incoming copper to the packed drum.

    Bare copper wire bobbins inspected before stranding at the TEBAOFLEX factory

    Raw Material Inspection

    Every batch of copper rod, rubber compound and reinforcing material is checked before it reaches the line.

    • Copper: conductor resistance, elongation and surface condition on incoming rod and drawn wire
    • EPR, CPE, PUR and silicone compounds: hardness, tensile strength, elongation and ageing samples from each mix
    • Suppliers and batch numbers are recorded so every drum can be traced back to its materials
    Operator monitoring an extrusion line control panel in the TEBAOFLEX workshop

    Manufacturing Process Control

    Stranding, insulation extrusion, core assembly and sheathing run under recorded process parameters.

    • Class 5/6 stranding with lay length and tension monitored for trailing and reeling flexibility
    • Continuous-vulcanisation extrusion with wall thickness and spark tests logged on every length
    • Operators sign off each stage before the cable moves to the next machine
    3.5 kV voltage withstand test station in the TEBAOFLEX laboratory

    Electrical Testing

    Finished lengths go through the routine tests required by the referenced VDE, ICEA, IEC or NEK standard.

    • Conductor resistance and insulation resistance on every length
    • Voltage withstand (3.5 kV and higher) and partial-discharge measurement in the shielded HV laboratory
    • Screen and pilot-core continuity checks for mining and reeling constructions
    Tensile testing machine for conductor and sheath samples

    Mechanical and Ageing Tests

    Samples from production are tested for the duty a mining, crane or submersible cable will actually see.

    • Tensile strength and elongation of insulation and sheath before and after ageing
    • Hot-set, ozone, oil-immersion and low-temperature bending tests
    • Constant-temperature water bath for insulation resistance of submersible constructions
    Single-cable vertical flame test chamber

    Flame Test and Final Inspection

    Before packing, the cable is checked against the order and the flame-performance requirement of its standard.

    • Single-cable vertical flame test to IEC 60332-1-2 where specified
    • Metre marking, printing, drum length and appearance inspection
    • Test report and packing list issued with every shipment

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